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A petrochemical facility with storage tanks, chimney stacks and pipes

Petrochemical Industry

Belzona epoxy-based metal repair composites, coatings and linings for the repair and protection of equipment common in the petrochemical industry.
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Commitment to excellence

Innovation & Expertise

Chemical Resistance

Efficiency

Protection

Built to Protect, Engineered to Perform, Trusted Worldwide

The petrochemical industry operates in highly demanding environments. Equipment is continuously exposed to extreme temperatures, corrosive chemicals, and high pressures. These conditions accelerate the deterioration of critical assets such as pipes, tanks, heat exchangers, and pumps.

Repair and maintenance challenges include unplanned downtime, high repair costs, safety risks due to hazardous substances, and strict compliance requirements. Traditional repair methods often require hot work, which poses fire and explosion hazards in volatile environments, leading to extended shutdowns and costly production losses. Additionally, sourcing and replacing specialized components can take time, further delaying operations.

As a result, there’s a growing demand for rapid, safe, and long-lasting repair solutions that minimize disruption and extend asset life. And, Belzona UK is here to support!

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Our solutions minimise downtime, labour and replacement costs, improve efficiency and extend asset lifecycle. 

Explore Belzona solutions for the Petrochemical industry

Problem Areas

  • Corroded or eroded pipework
  • Tank and vessel lining degradation
  • Leak sealing under pressure
  • Chemical attack on concrete and metal surfaces
  • Damaged pump casings and impellers
  • Heat exchanger tube sheet corrosion
  • Flange face damage and sealing issues
  • Corrosion under insulation (CUI)
  • Worn or damaged structural supports and steelwork
  • Cracked or spalled secondary containment areas
  • Gasket sealing and surface protection for flanges
  • General mechanical damage from impact or vibration

 

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Belzona offers the petrochemical industry durable, cold-applied repair and protection solutions designed to withstand the harsh conditions of chemical processing environments, extending the life of critical assets while minimising downtime and avoiding costly shutdowns.

Solutions for your industry needs

  • Durable, cold-applied repair solutions tailored for harsh chemical processing environments
  • Extends asset life while minimising downtime and avoiding costly shutdowns
  • Non-intrusive, in-situ application eliminates the need for hot work, enhancing safety and efficiency
  • Exceptional resistance to a wide range of aggressive chemicals and extreme operating conditions
  • Supports long-term reliability of critical petrochemical infrastructure
  • Ensures compliance with stringent safety and environmental regulations
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Pipework Repair and Maintenance

  • Corrosion and Erosion Resistance – Belzona protects both internal and external pipe surfaces from aggressive fluids and abrasive media.
  • In-Situ, Cold-Applied Repairs – Enables fast application without shutdowns or hot work, ideal for hazardous environments.
  • Leak Sealing Under Pressure – Provides effective sealing solutions for live leaks, reducing downtime and preventing environmental hazards.
  • Extended Service Life – Restores structural integrity and delays the need for costly pipe replacements.

Fluid Management Systems

  • Leak Prevention and Sealing – Belzona provides fast, effective solutions for sealing leaks in pipes, flanges, and valves, reducing fluid loss and downtime.
  • Corrosion and Chemical Resistance – Protects internal and external surfaces from aggressive chemicals and corrosive fluids to extend asset life.
  • Cold-Applied, In-Situ Repairs – Enables safe application without hot work, allowing for quick repairs with minimal operational disruption.
  • Improved System Efficiency – Restores worn or damaged components to optimal condition, enhancing overall system performance and reliability.

Deterioration of Pipes

  • Leak Sealing Without Shutdown – Repairs can be carried out in situ, even under pressure, minimising operational disruption.
  • Corrosion and Erosion Resistance – Long-lasting protection against internal and external deterioration.
  • Cold-Applied, Safe Application – No hot work required, reducing safety risks and simplifying the repair process.
  • Cost-Effective Alternative to Replacement – Extends pipe life without the expense and downtime of full system replacements.

Protection of Process Vessels

  • Corrosion Protection – Belzona coatings provide long-term resistance to chemical attack and corrosion, both internally and externally.
  • Minimized Downtime – Cold-applied systems allow for fast, in-situ repairs without the need for hot work or extended shutdowns.
  • Leak Sealing and Structural Repair – Restore integrity to damaged or leaking tanks, avoiding costly replacements.
  • Extended Service Life – Durable solutions that significantly prolong the operational lifespan of critical assets.

Storage Tanks and Secondary Containment Area Protection

  • Chemical Resistance – Belzona systems protect against aggressive chemicals and prevent environmental contamination.
  • Fast, Cold-Applied Repairs – No hot work needed, allowing quick, safe application with minimal disruption.
  • Leak Prevention and Structural Integrity – Seal cracks, restore damaged areas, and reinforce tank bases and bunds.
  • Extended Asset Life – Durable protection reduces long-term maintenance costs and delays the need for replacement.

Heat Exchangers

  • Corrosion Protection – Belzona coatings safeguard tube sheets and end covers from chemical and water-induced corrosion.
  • Extended Equipment Life – Restores and protects critical components, significantly prolonging operational lifespan.
  • Cold-Applied Solutions – Enables safe, in-situ application without hot work, reducing health and safety risks.
  • Minimised Downtime – Fast-curing systems allow for quick repairs, keeping essential water treatment operations running efficiently.

From first assessment to final inspection, our team of experts offer a turnkey solution as part of our Product Plus service for your maintenance and repair needs

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Case Studies

For more information on how we can assist with your industry’s repair and maintenance issues, get in touch with us today.

How to protect newly fabricated vessels from corrosion

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Belzona lining to Deaerator ensures long life asset protection

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How to Reinforce Critical Pipeline Wall Thickness in the Field Without Shutdown

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