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Oil & Gas

Belzona epoxy-based metal repair composites, coatings and linings are specifically formulated to repair and protect equipment in the Oil and Gas industry.
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From Pipelines to Plants: Belzona’s Proven Repair Capabilities

The Oil & Gas industry faces significant repair and maintenance challenges. Assets are constantly exposed to extreme pressures, temperatures, and corrosive substances. This can lead to rapid deterioration of equipment such as pipelines, tanks, valves, and offshore structures.

Common issues include corrosion under insulation (CUI), erosion, mechanical damage, and leaks, each posing serious risks to safety, production, and environmental compliance. Traditional repair methods often involve hot work, lengthy shutdowns, and high costs, all of which disrupt operations and impact profitability.

The industry requires fast, durable, and safe solutions that can be applied in situ to keep systems running efficiently and reliably. And, Belzona UK is here to support!

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Our solutions minimise downtime, labour and replacement costs, improve efficiency and extend asset lifecycle. 

Explore Belzona solutions for the Oil & Gas industry

Problem Areas

  • Corrosion under insulation (CUI) on pipelines and vessels
  • Erosion and wear in high-pressure lines and equipment
  • Leak sealing on pressurised pipes and tanks
  • Chemical attack on storage tanks and secondary containment
  • Mechanical damage to valves, flanges, and structural steel
  • Degradation of offshore platforms and subsea components
  • Cracking and spalling in concrete floors and foundations
  • Heat exchanger corrosion and tube sheet damage
  • Gasket face and flange surface restoration
  • Emergency repairs in hazardous environments without hot work
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Belzona offers the Oil & Gas industry high-performance, cold-applied repair and protection solutions that minimise downtime, enhance safety, and extend the service life of critical assets.
Resistant to corrosion, erosion, and chemical attack, Belzona materials can be applied in situ, eliminating the need for hot work and reducing the risks associated with traditional maintenance.

Solutions for your industry needs

  • High-performance, cold-applied solutions designed to minimise downtime, enhance safety, and extend the life of critical Oil & Gas assets
  • In-situ application eliminates the need for hot work, reducing risk and simplifying maintenance in hazardous environments
  • Exceptional resistance to corrosion, erosion, and chemical attack, even under extreme conditions
  • Proven performance across offshore platforms and onshore facilities
  • Supports operational efficiency while ensuring compliance with strict industry standards and environmental regulations
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Pipework Repair and Maintenance

  • Corrosion and Erosion Resistance – Belzona protects both internal and external pipe surfaces from aggressive fluids and abrasive media.
  • In-Situ, Cold-Applied Repairs – Enables fast application without shutdowns or hot work, ideal for hazardous environments.
  • Leak Sealing Under Pressure – Provides effective sealing solutions for live leaks, reducing downtime and preventing environmental hazards.
  • Extended Service Life – Restores structural integrity and delays the need for costly pipe replacements.

Cold Bonding

  • No Hot Work Required – Eliminates the need for welding, reducing fire risk and avoiding costly shutdowns and hot work permits.
  • Safe, In-Situ Application – Enables structural repairs and bonding to be carried out on-site, even in hazardous or offshore environments.
  • Strong Mechanical Adhesion – Provides durable, high-strength bonding for metal-to-metal and composite applications.
  • Extends Asset Life – Repairs damaged equipment and reinforces structures, helping to avoid full replacements and prolonging operational life.

Splash Zone

  • Superior Corrosion Resistance – Belzona coatings protect structures in splash zones from aggressive saltwater, humidity, and atmospheric corrosion.
  • Cold-Applied Application – Enables safe, in-situ repairs without hot work, ideal for offshore and hazardous environments.
  • Strong Adhesion and Flexibility – Belzona bonds effectively to steel and other substrates, maintaining integrity under constant impact and movement.
  • Extended Service Life – Long-term durability reduces maintenance frequency and helps avoid costly shutdowns and structural failure.

Storage Tanks and Secondary Containment Areas

  • Chemical Resistance – Belzona systems protect against aggressive chemicals and prevent environmental contamination.
  • Fast, Cold-Applied Repairs – No hot work needed, allowing quick, safe application with minimal disruption.
  • Leak Prevention and Structural Integrity – Seal cracks, restore damaged areas, and reinforce tank bases and bunds.
  • Extended Asset Life – Durable protection reduces long-term maintenance costs and delays the need for replacement.

Carbon Capture

  • Chemical Resistance – Belzona coatings protect equipment from the harsh, corrosive environments associated with CO₂ capture and processing.
  • Cold-Applied Application – Enables safe, in-situ repairs without hot work, reducing risks in hazardous oil & gas settings.
  • Extended Equipment Life – Restores and reinforces critical components, reducing degradation and costly replacements.
  • Minimised Downtime – Fast-curing solutions allow for efficient maintenance, helping to keep carbon capture systems operating continuously and effectively.

Decommissioning

  • Safe, Cold-Applied Repairs – Belzona solutions require no hot work, reducing fire risks and simplifying application in hazardous environments.
  • Environmental Compliance – Sealants and coatings help prevent leaks and contamination during asset removal or containment.
  • Asset Integrity Preservation – Reinforces and protects structures during the decommissioning process, ensuring safe handling and transport.
  • Cost-Effective Temporary Protection – Provides durable, temporary barriers against corrosion and damage until full dismantling is complete.

From first assessment to final inspection, our team of experts offer a turnkey solution as part of our Product Plus service for your maintenance and repair needs

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Case Studies

For more information on how we can assist with your industry’s repair and maintenance issues, get in touch with us today.

How Belzona restores and strengthens externally corroded pipe

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Heavily eroded heat exchanger components repaired and future proofed

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How to Protect an Ejector Oil Surge Drum from Sulfuric Acid and High Temperature

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