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An image of an industrial plant with multiple chimney stacks, pipework and storage tanks in need of repair and maintenance solutions

Energy from Waste

Belzona epoxy-based metal repair composites, coatings and linings are specifically formulated to repair and protect equipment in the Biomass / Waste to Energy Industry.
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Commitment to excellence

On-site Application

Abrasion Resistance

Durability

Versatile

Industrial-Strength Protection. Fast Application. Long-Term Results

The Energy from Waste industry faces unique and demanding repair and maintenance challenges due to the aggressive environments in which assets operate. High temperatures, chemical exposure, abrasive waste materials, and continuous operation place constant stress on equipment such as boilers, ducts, tanks, and flue gas systems.

These harsh conditions accelerate wear, corrosion, and erosion, often leading to unplanned downtime, safety risks, and increased maintenance costs. Traditional repair methods can be time-consuming, require hot work, and result in prolonged shutdowns, impacting both productivity and profitability.

EfW facilities require fast, reliable, and long-lasting repair solutions that minimise disruption, enhance safety, and support continuous performance.

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Our solutions minimise downtime, labour and replacement costs, improve efficiency and extend asset lifecycle. 

Conveyor belt repairs in the Energy From Waste industry

Problem Areas

  • Corrosion in flue gas ducts and chimneys
  • Erosion and wear in boiler tubes and feed systems
  • Leak sealing in high-temperature pipelines
  • Chemical attack in storage and processing tanks
  • Concrete spalling in secondary containment and floors
  • Damage to incinerator linings and refractory surfaces
  • Corrosion under insulation (CUI) on external pipework
  • Degradation of ash handling and extraction systems
  • Mechanical damage to structural supports and metalwork
  • Seal failures in joints, gaskets, and flange faces

 

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Belzona provides the Energy from Waste industry with reliable, cold-applied repair and protection solutions that withstand high temperatures, chemical exposure, erosion/corrosion and abrasive conditions in demanding environments

Solutions for your industry needs

  • Reliable, cold-applied repair and protection solutions tailored for the Energy from Waste industry
  • Withstands high temperatures, chemical exposure, and abrasive conditions common in harsh environments
  • Effective for sealing leaks, repairing worn equipment, and protecting against corrosion and erosion
  • Extends the life of critical assets, reducing the need for costly replacements
  • Minimises unplanned downtime, supporting operational continuity
  • Enables safe, efficient, and continuous operation without the need for hot work or extended shutdowns
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FGT (Flue Gas Treatment)

  • High Temperature Resistance – Belzona materials withstand the elevated temperatures commonly found in flue gas environments.
  • Corrosion and Chemical Protection – Provides long-term defence against acidic condensates and corrosive byproducts.
  • Minimised Downtime – Cold-applied systems allow for quick, in-situ repairs without the need for shutdowns or hot work.
  • Extended Equipment Life – Protects and restores components such as ducts, stacks, and scrubbers, reducing the need for replacements.

Severe Abrasion

  • Exceptional Abrasion Resistance – Belzona systems are engineered to withstand aggressive wear from ash, slag, and other abrasive materials.
  • Extended Equipment Lifespan – Protects critical components like chutes, hoppers, and screw conveyors from premature failure.
  • Cold-Applied Application – Enables fast, safe repairs without hot work or major disassembly.
  • Reduced Downtime and Maintenance Costs – Durable protection minimises the frequency of repairs, keeping operations running efficiently.

Concrete Abrasion

  • Chemical and Thermal Resistance – Protects concrete from harsh chemicals and high temperatures typical in EfW environments.
  • Restores Structural Integrity – Rebuilds and reinforces damaged concrete in containment areas, floors, and bunds.
  • Minimises Downtime – Fast-curing, cold-applied systems allow for quick return to service without hot work.
  • Long-Term Durability – Provides abrasion and impact resistance, reducing maintenance frequency and extending asset life.

Conveyor Belt

  • Rapid, In-Situ Repairs – Belzona allows for quick, on-site application to minimise downtime and avoid costly belt replacements.
  • Excellent Abrasion Resistance – Protects against wear from abrasive waste materials, extending belt service life.
  • Cold-Applied and Safe – No hot work required, ensuring safer application in high-risk environments.
  • Strong Bonding to Rubber and Metal – Belzona solutions restore torn, cut, or damaged belts with durable adhesion and flexibility.

Demarcation Zones

  • High Visibility and Safety – Belzona systems provide bright, long-lasting markings that enhance workplace safety and compliance.
  • Durable and Abrasion Resistant – Withstands heavy foot and vehicle traffic, resisting wear in harsh industrial environments.
  • Fast Application and Cure – Allows for rapid return to service, minimising disruption to daily operations.
  • Cold-Applied, No Hot Work – Ensures safe application without the need for hot work or specialist tools.

Auger Screws

  • Superior Abrasion Resistance – Protects against severe wear from abrasive waste materials, extending auger screw life.
  • Corrosion Protection – Shields metal surfaces from corrosive substances commonly present in EfW processes.
  • Cold-Applied, In-Situ Repairs – Enables fast and safe repairs without dismantling equipment or requiring hot work.
  • Cost-Effective Asset Life Extension – Reduces the frequency of replacements and lowers long-term maintenance costs.

From first assessment to final inspection, our team of experts offer a turnkey solution as part of our Product Plus service for your maintenance and repair needs

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Case Studies

For more information on how we can assist with your industry’s repair and maintenance issues, get in touch with us today.

Belzona SuperWrap II repairs and strengthens ash chutes

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How to Protect Screw Conveyors from Severe Abrasion

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